[November 13, 2018] |
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Desktop Metal Introduces New Model to the Production System Platform in Anticipation of First Shipments Starting in Q1 2019
With preparations underway for the first customer installation of its
mass production system in early 2019, Desktop Metal today announced
several major advancements and expanded capabilities to the Production
System™, the world's fastest metal printer, delivering the lowest cost
per part with the highest capacity of any metal 3D printing system
available. At formnext 2018, the leading international trade show for
Additive Manufacturing, the company will preview a wide range of metal
3D printed parts, from mass serialization in high-mix/high-volume
production and assembly consolidation to simplified manufacturing for
complex metal parts.
This press release features multimedia. View the full release here:
https://www.businesswire.com/news/home/20181113005159/en/
The Production System, the world's fastest metal printer, delivering the lowest cost per part with the highest capacity of any metal 3D printing system available. (Photo: Business Wire)
The installation of the first Production System is scheduled for Q1 2019
to a Fortune 500 company among Desktop Metal's early Pioneer customers.
Additional customer installations at major automotive, heavy duty and
leading metal parts manufacturers will follow throughout 2019, with
broad availability in 2020.
"We are excited to provide the international engineering and design
community with deeper insights into the power of the Production System
with updated innovations and an extensive display of metal parts to be
publicly shown for the first time this week," said Ric Fulop, CEO and
co-founder of Desktop Metal. "As we continue to expand our list of
global customers and partners, companies that are turning to the
game-changing technology available with the Production System, and
installations set to begin rolling out in the coming months, Desktop
Metal is looking to further shift the industry beyond prototyping to now
include full scale metal manufacturing."
Production System Developments Powered by Single Pass
Jetting™ technology, the Production System is the first and only metal
3D printing system for mass production that delivers the speed, quality,
and cost-per-part needed to compete with traditional manufacturing
processes. It is more than 4 times faster than any binder jet competitor
and offers a 100 times speed improvement over any laser-based system.
Since it was first introduced, advancements to the technology and
capacity of the Production System have expanded to include:
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Accelerated (News - Alert) printing speedsto 12,000 cm3 per hour, making
it the fastest metal 3D printer in the world with the highest capacity;
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The company's flagship configuration now features an expanded build
volume of 750 x 330 x 250 mm, a 225 percent improvement, designed for
higher throughput and efficiency;
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Two full-width print bars, advanced powder spreaders and
anti-ballistic system that work to spread powder and print in a single
quick pass across the build area - making it the most sophisticated
single pass inkjet printhead ever installed in a binder jet system;
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Use of 32,768 piezo inkjet nozzles that enables the broadest range of
binder chemistries to print an array of metals - including tool
steels, low alloy steels, titanium, and aluminum - at a rate of 3
billion drops per second;
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First and only binder jet system with an industrial inert environment,
including gas recycling and solvent recovery, to safely print reactive
metals in mass production; and
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Capability to print more than 60 kilograms of metal parts per hour.
formnext 2018 In addition to showcasing the latest
developments and technology within the Production System, Desktop Metal
will also preview printed metal parts and applications across industries
at formnext 2018, demonstrating the range and complexity now achievable
for mass production. The featured parts, spanning automotive, industrial
machinery, consumer products, manufacturing, tooling and more, will be
on display from November 13 to 16 in Hall 3.0 - booth C10.
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Spauger Bit - Simplified Manufacturing for Complex Metal Parts
The
spauger bit, by Desktop Metal Pioneer customer Milwaukee Tool®,
features complex geometry traditionally requiring multiple
manufacturing steps to produce, including time-consuming, dedicated
setups for milling, turning and grinding operations. The Production
System has revolutionized the process by reducing the number of steps
in spauger manufacturing from more than 20 steps to four, and
producing as many as 1,400 spauger bits per four-hour build.
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High-variety Manufacturing - Mass Serialization in High-Mix/High
Volume Production
The Production System is capable of mass
customizing batches of generative designed gears at varying amounts
with mass production efficiency. Instead of needing to post-process
each part using laser or electrochemical etching, ink marking, or dot
peening, parts can now be printed with serial numbers - or other
customization detail - in place, rending an entire build volume of
unique parts with no need for post processing.
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Print-in-Place Hinge - Assembly Consolidation for High-Volume
Production
Standard hinge designs, like ones used with
eye-glasses, typically consist of two leaves that are bound by, and
revolve around, a central pin. Assembly of these small components can
be time-consuming in high volume, and often require precision
engineering tools and equipment to manufacture. The Production System
is able to print more than 45,000 pre-assembled 12 x 5 x 6 mm
eye-glass hinges in a single four-hour build. The hinge featured at
formnext has been manufactured with the pin printed directly into the
knuckle of the mating leaf - eliminating assembly time and reducing
risk of disassembly with use over time.
About Desktop Metal Desktop Metal, Inc., based in
Burlington, Massachusetts, USA, is accelerating the transformation of
manufacturing with end-to-end metal 3D printing solutions. Founded in
2015 by leaders in advanced manufacturing, metallurgy, and robotics, the
company is addressing the unmet challenges of speed, cost, and quality
to make metal 3D printing an essential tool for engineers and
manufacturers around the world. Since its inception, the company has
raised $277 million in financing with a portfolio of strategic partners
and investors including Ford Motor Company (News - Alert), GV (formerly Google
Ventures), GE Ventures, BMW iVentures, Lowe's, New Enterprise Associates
(NEA) and more. Desktop Metal was selected as one of the world's 30 most
promising Technology
Pioneers by World Economic Forum; named to MIT (News - Alert) Technology Review's
list of 50
Smartest Companies; and recognized among the most important
innovations in engineering in Popular Science's "Best
of What's New." For more information, visit www.desktopmetal.com.
View source version on businesswire.com: https://www.businesswire.com/news/home/20181113005159/en/
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