TMCnet Feature
January 21, 2022

Types of Industrial Maintenance Programs



Industrial maintenance programs are an essential part of keeping your equipment running smoothly. They can save you thousands of dollars each year and prevent costly downtime. However, there are several different types of industrial maintenance programs out there. Which one is right for you?



This article will explain the differences between these three standard industrial facility maintenance programs and give you a few pointers on choosing the right program for your company.

1. Preventive Maintenance Program

A preventive maintenance program is designed to keep your equipment in good working order by performing routine checks and repairs before they become problems. The main goal of a PMP is to identify potential issues with your machinery so that they don’t turn into significant breakdowns or accidents.

One of the main advantages of PMP is that it helps reduce downtime costs. If you have a machine operating without any significant issues, it will be less likely to break down when something does go wrong. This means that you won’t need to spend as much time fixing broken machines.

However, not all companies use a PMP. Some prefer to do their repairs instead of relying on others to fix them. Others may choose to skip PMPs altogether because they think that it’s too.

2. Corrective Maintenance Program

A corrective maintenance program is used when something has already broken down or malfunctioned. It involves repairing any damage caused by the problem and returning the machine to its original state. This program will usually require more work than a preventive maintenance program because it requires fixing the issue at hand.

A corrective maintenance program comes with many benefits. For example, if you have a piece of equipment that needs repair, but you aren’t sure what exactly went wrong, then a PMP might not help you. However, a CM program can quickly pinpoint the exact cause of the problem and provide you with the necessary information to make the correct repairs.

3. Preventive/Corrective Maintenance Program

A preventative/corrective maintenance program combines both preventive and corrective maintenance. It’s designed to help you avoid future breakdowns while also correcting any existing issues.

The best way to choose which program is right for you is to look at your business needs and determine what kind of maintenance program would be most beneficial. If you have a lot of machines that need regular maintenance, then a PMP might be the best option for you. On the other hand, if you only have a handful of machines that need regular upkeep, then a CMMP may be the better choice.

If you’re not sure which type of program is right for you, here are some questions to ask yourself:

• How often do you perform maintenance on your equipment

• Do you have a large number of machines or just a couple?

• What kinds of maintenance does your equipment need?

• Are there any special requirements for your equipment?

• Is your equipment located in a hazardous environment?

• Does your equipment operate 24 hours per day, seven days per week?

• Will your equipment be operated by a single person or multiple people?

• Will you be using your equipment for commercial purposes

Tips for Choosing the Best Industrial Maintenance Programs

Before choosing an industrial maintenance program, it’s essential to consider several factors. These include:

1. Cost

This is one of the most significant considerations when choosing between different types of programs. It would be best if you always tried to find the lowest cost solution possible. However, this doesn’t mean that you should skimp on quality. You want to get the highest level of service from your maintenance program.

For example, if you decide to buy a new machine, it’s probably going to cost you a pretty penny. But, if you purchase a used machine, then you could save a significant amount of money. The same goes for labor costs. If you hire someone to do the repairs, you should expect to pay a higher hourly rate. However, if you outsource the repairs, you won’t have to pay as much for labor.

2. Quality

Another significant consideration is how well your equipment performs after being repaired. A good maintenance program will ensure that all of your machinery runs smoothly and efficiently.

This means that you don’t have to worry about downtime. In addition, you shouldn’t have to spend time troubleshooting problems.

3. Availability

You should also take into account whether or not your equipment has access to a qualified technician. If you use a company that specializes in providing services to businesses like yours, they should respond to any requests for assistance quickly.

4. Reputation

Finally, you should make sure that you’re dealing with a reputable company. For example, if you go to a local repair shop, you can rest assured that they will provide top-quality service. However, if you visit a website that lists companies that offer industrial maintenance services, you can see if their reviews are positive.

5. Training

To properly maintain your equipment, you’ll need to know how to perform specific tasks. For example, you might need to learn how to change oil filters, lubricate bearings, replace belts, etc.

It’s important to note that most industrial maintenance programs require their customers to complete training before working on their equipment.

Conclusion

Just like choosing the best industrial maintenance tools, choosing the best industrial maintenance program for your business is essential to its success. They come with myriad benefits, including reduced operating expenses, increased productivity, and improved customer satisfaction.

By considering these five things, you can avoid making costly mistakes.



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