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IMTS Pavilion: Quality Assurance [Manufacturing Engineering](Manufacturing Engineering Via Acquire Media NewsEdge) Mobile Surface Roughness Measuring System The W10 mobile surface roughness measuring system is well suited for measurements on the production line or machining cell. The new instrument's remote measuring capability brings the measurement lab to the shop floor with its light and © i compact design and long-lasting battery. Operation is intuitive through the easy-tounderstand graphic user interface. More than 800 measurements with one battery charge guarantee a high level of reliability even during frequent use. Measuring results may be quickly printed out on the integrated printer-wirelessly via Bluetooth technology. It can be used for transverse probing, overhead measurement, mobile measurement on small shafts, perpendicular measurement, and is equipped with tripod legs to adapt to small workpiece height. An integrated V-groove securely positions small shaft type parts on the unit for measuring. Jenoptik Industrial Metrology Ph: 248-854-5888 Web site: www.jenoptik.com/industrial-metrology Automated Measuring System The LabMaster Universal Model 1000A is Pratt & Whitney Measurement Systems' largest capacity and most automated measuring system with a 40" (1015mm) direct reading range and 80" (2030-mm) capacity. Probe movement and table movements are computer controlled. A simple software script allows automatic measurement of gages or custom parts for ultimate accuracy and ease of use. Pratt & Whitney Measurement Systems Ph: 800-371-7174 Web site: www.prattandwhitney.com Optical System for Turned Parts The totally redesigned MarShaft Scope, a fully automatic optical measuring system for dimensional testing of turned parts, is now twice as accurate as previous models. It offers : micron-level measurements, and includes a new MarWin-based controller and system architecture. The new MarShaft Scope Plus also incorporates new operating software that facilitates easy and quick measurements. The optional ProfessionalShaft software high-level script programming allows virtually unlimited customizing capability for these systems. The error limit for measuring length with the new MarShaft Scope Plus is (2+L! 125) pm, compared to (5+U 100) pm for the previous version. For diameter, the error limit for the MarShaft Scope Plus is (1+L/125) pm. Mahr Federal Inc. Ph: 800-343-2050 or 401-784-3100 E-mail: [email protected] Web site: http://www.mahr.com Shop-Floor CMM Hexagon's 7.10.7 SF is a new shopfloor CMM specially designed for harsh industrial environments. The product line offers distinctive usability enhancements aimed at making the CMM more convenient and productive for manufacturing operations. The 7.10.7 SF's computer, controller, and interface boxes are housed in a self-contained unit for easy transport on the shop floor. The CMM has a measuring stroke of 710 x 1010 x 680 mm, and uses standard 110/220-V single phase outlets with no need for shop air. The integrated and flexible part fixture system enables users to locate up to four 300 x 300-mm fixture plates or one 500mm fixture plate on the table. Using a kinematic locating system, the fixture plates can be quickly loaded and unloaded, allowing users to swap individual parts or part types in a matter of seconds. Hexagon Metrology Inc. Ph: 855-443-9638 Web site: www.hexagonmetrology.us Visual Toolsetter Mida Visual Tool Setter (VTS) for measuring and verifying small diameter cutting tools meets the need for micron and submicron precision on small mechanical parts and to meet the challenges of managing micro tools that can be incorrectly mounted in the toolholder or spindle. Using a CCD camera to capture images, the unit can calculate parameters such as tool tip position, tool diameter, tool runout and cutter radius with the tool at full rotational speed in the spindle. When the tool is stopped or rotates at slow speed, the unit can be used as a standard microscope to analyze tool profile integrity and its surface, directly on the machine. Through the advanced image processing technology, the VTS system allows 0.1-pm resolution and is able to measure tools from 10 pm up to 40mm diameter with a repeatability of 0.2 pm. Marposs Corp. Ph: 888-627-7677 E-mail: [email protected] Web site: www.marposs.com Hardness Tester M3 aims at two distinct aspects missing in the hardness testing market. First, it combines three factors never before available together: nanometer range, controlled load and depth and is priced in the $20,000 segment. This allows universities and smaller R&D units to afford nanoindentation capability. Second, the indentation method is fully automated. There is no need to visually observe the indent, which eliminates user error or problems with image recognition software that may have issues with material color and texture. Nanovea Ph: 949-461-9292 Web site: www.nanovea.com Automated 3D Scanning ATOS ScanBox series of commercial off-the-shelf automated solutions can be operated through a touch-screen kiosk interface and integrated with bar code and/or RFID readers. The ATOS ScanBox series is a turnkey solution for automating 3D scanning and inspection applications. It is designed to industrial standards and engineered with high-quality compo- nents to ensure process optimization, increased throughput, and automation success. Delivery time is short and setup is plug-and-play. The ATOS Scan Box is integrated with an ATOS Triple Scan sensor. Capture 3D Ph: 714-546-7278 E-mail: [email protected] Web site: www.capture3d.com Thread Inspection Systems External and Internal Variables Inspection Systems for NPT, NPTF, ANPT, and NGT threads meet the new ASME B1.20 Specification. Standard Indicating Systems are designed to replace LI Thread Ring and Thread Plug Gages. Supplementary capabilities can assure conformance of all thread elements and characteristics to assure leak-free connections for applications. The CHT Thread Inspection System is designed for the in-process inspection of large-diameter parts featuring an extended range of measurement capability. The Johnson Gage Co. Ph: 800-245-4243 E-mail: [email protected] Web site: www.johnsongage.com Video Inspection System The 7600 Series Horizontal Video Inspection System is an all-new design. It features independent X and Y axes, which allow this instrument to handle very substantial part weight without significant error due to deflection. The 7600 comes standard with M3 or QC5000 software with CNC control. The flexible workstation arm swings out of the way for easy part loading and unloading. It also adjusts up or down to allow for sitting or standing operation. Joystick with trackball provides fast and precise stage positioning. It features 1-pm encoder resolution, 12x6x6" (305 x 152.5 x 152.5-mm) stage travel, precision zoom optics and segmented LED lighting. S-T Industries Ph: 800-326-2039 Web site: www.stindustries.com E-mail: [email protected] X-Ray Measuring Machine TomoScope measuring machine uses X-ray tomography to perform rapid, nondestructive geometrical measurements of interiors and exteriors of complex components. The measured point clouds can be calibrated with high precision by using the additional integrated tactile or optical sensors. First article inspection is performed in a few minutes, therefore ROi will be realized in a very short period. The traceability of measurement results is provided by a calibration according to CMM standards (ref. ISO 10360). Gathered data can be exported to STL files for direct machine tool communication or to the WinWerth 3D CAD module for a graphical nominal-actual comparison in a deviation color plot display or measurement of constructed geometrical elements. Werth Inc. Ph: 860-399-2445 E-mail: [email protected] Miniature Noncontact Encoder With a readhead as small as 6.7 x 12.7 x 20.5 mm, Atom is the world's first miniature noncontact optical linear and rotary incremental encoder to use filtering optics with Auto Gain Control and Auto Offset Control for exceptional signal stability and dirt immunity. Applications include laser . scanning, precision micro stages, semiconductor, medical, DDR motors, microscopy, scientific research and space-critical motion control, inspection and metrology. The system features low Sub-Divisional Error (SDE), low jitter and long-term reliability. Atom offers analog speeds to 20 m/s (29,000 rpm on a 17-mm disk) and digital resolutions to 1 nm when used with Renishaw interpolation electronics. The readhead includes a setup LED to allow quick and easy installation, and an autocalibration routine to enable faster optimization. Scale options include linear and rotary (angle) scales in stainless steel and glass. .Renishaw Inc. Ph: 847-286-9953 Web site: www.renishaw.com Digital Optical Comparator VisionGauge Digital Optical Comparator 700 Series developed by VisionX Inc. features five-axis inspection to efficiently view parts from all sides and angles. "Adaptive" software locates features of interest on different surfaces with varying reflectivity and viewing angles. The 700 Series is very useful in checking EDM or laser-drilled holes, found in aerospace or power-gen turbine components, for example. For both round and shaped holes, the system verifies precise hole presence and accurately measures hole location. Available in a high-resolution 20x magnification, the system features a 38" (965-mm) diagonal image viewing area. Methods Machine Tools Inc. Ph: 978-443-5388 E-mail: [email protected] Web site: www.methodsmachine.com CMM The latest generation of the Zeiss Contura is even more precise than its predecessor and offers a large package of optical sensors on top of additional measuring ranges as well as outstanding scanning technology, Zeiss Calypso 2014 software and a highly tuned overall system. Another new feature is the range of measuring volumes. The Zeiss Contura family has eight different sizes starting with a measuring volume of 700 x 700 x 600 mm up to 1200 x 2400 x 1000 mm. Thanks to its robust design, Zeiss Contura can also be used near production. The latest and most powerful Zeiss scanning sensors are available for the machine. Zeiss Industrial Metrology Ph: 800-327-9735 E-mail: [email protected] Web site:www.zeiss.com/metrology Roughness Gage The TC64-RG was developed for those who want to check part surface finish before removing the part from the CNC machining center. With a special stylus and the gage's integrated Digilog-technology, which allows analog scanning of the part, the gage can accurately determine a part's surface "rough- ness" with the part in its original orientation, thereby eliminating resetting of the part. Surface data is recorded from the scan and transmitted wirelessly to Blum's interface which then compares the data to recorded data of a part with optimal surface finish. Any spike in the data can be set to alert the operator automatically. This provides a means of integrated process control for manufacturers that must hold a specified grade of surface finish. Blum-Novotest Inc. Ph: 859-344-6789 E-mail: [email protected] Web site: www.blum-novotest.com CMM Flagship LH Generation CMM comes with a standard Renishaw orobe. The series has been expanded with robust features. Manufactured from granite, the machines are free of internal tensions and extreme wear. The guideways of the Xand K-axes are fitted with bellow-type covers to protect against contamination from dust and dirt. Wenzel America Ltd. Ph: 248-295-4300 Web site: www.wenzelamerica.com Hand-Held White-Light Scanners Two new versions of the GolScan 3D white-light hand-held 3D scanners offer ease of use and the capability to scan any object in full color. GolScan 50 was designed to measure the shape of medium to larger parts and offers optimal flexibility. GolScan 20 delivers maximum resolution and is for use with smaller objects with intricate details, making it well-suited for use with 3D printers. Both units scan typical objects in five minutes or less. Accuracy ranges up 0.1 mm and resolution to 0.2 mm. Creaform Ph: 418-833-4446 Web site-, www.creaform3d.com Compact Laser Measurement System LICS-100AP is a complete turnkey laser measurement package. It includes a notebook PC using Windows 8 and preloaded LDDM software. The software is capable of automatic data collection, data analysis based on ISO 230 and ASME B5 standards and generates pitch error compensation files for most controllers. The measurement accuracy is 1 ppm and traceable to NIST. The LICS-100AP is compact and fits into a small briefcase. With only two elements to be aligned, it is easy to set up and operate. Optodyne Inc. Ph: 310-635-7481 E-mail: [email protected] Web site: www.optodyne.com Portable 3D Measuring System The P3D NC-2323S is easy to carry and can be operated with a push of a button and without a computer. It does not require professional expertise or technical knowledge to operate. It Is well suited for quick, on-site measurements, such as those required on the automotive production floor. The simple GUI allows first-time users immediate and intuitive operation. 3D measuring data is captured by simply moving the lens over an object and pressing the shutter button. The projection system directs a laser beam onto a micro-mirror in order to project an optical pattern onto the object. The compact body includes a sensor, operator and controller, enabling users to check the data immediately and conduct simple measurements Nikon Metrology Inc. Ph: 810-494-5616 E-mail: [email protected] Air Gage Readout Micro Hi Air Gage Readout provides fast and accurate measurements of internal and external diameters. The air gage instrument features include a bright color digital display, RS-232 & USB serial data outputs, and auto calibration. Datum diameters are displayed with resolutions to 5 p-inches. Applications include measurement of machine tool tapers and medical implant tapers. Western also designs and manufactures custom air gages for precision ID and OD match fittings, inspecting flatness, concentricity, perpendicularity, and parallelism. Western Gage Corp. Ph: 800-423-5062 E-mail: [email protected] Web site: www.westerngage.com Form Measurement Instruments CV-2100N4 and M4 Contracers replace the CV1000N2/2000M4 models in the Mitutoyo line of form measurement instruments. The new models have been redesigned to offer improved operability and functionality allowing measurement that is quick, simple and accurate. The operation keypad has been relocated to the drive unit to improve setup time and speed up high-volume repetitive measurement processes. Operations that are required for every measurement cycle such as stylus position change, measurement start/stop and return are easily accessible, reducing the workload of operators and increasing measurement efficiency. The new models come with the recently released FormTracePak 5.4 contour analysis software. Mitutoyo America Corp. Ph: (630) 820-9666 E-mail: [email protected] Web site: www.mitutoyo.com Machining Math Calculator This hand-held calculator is designed for machinists. The Machinist Calc Pro Advanced Machining Math calculator (Model 4087) provides hundreds of fast, precise machining-specific solutions for face, end and slot milling plus turning, drilling, and boring. This advanced tool has built-in tables for 20 materials, six processes and three tools that will save time and increase productivity. Among the calculator's dedicated functions are: Cutting speed and spindle speed (rpm); feed rate, cutting feed and feed per tooth (chip load); bolt pattern hole layouts; and built-in drill and thread size tables. Calculated Industries Ph: 800-854-8075 E-mail: [email protected] Web site: www.calculated.com (c) 2014 Society of Manufacturing Engineers (publishers) |