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Building the new while maintaining the old MPR rebuilds
[January 12, 2006]

Building the new while maintaining the old MPR rebuilds


(Radio Via Thomson Dialog NewsEdge)New studios. It sounds like a lot of work, but what an
opportunity. When Minnesota Public Radio (MPR) first considered
expanding its building, the first thing that came to mind was all
of the work it would take to replace studios that were already
working pretty well or were they? The possibilities then
began to surface: we could fix all those things that we didn't like
about the present studios and incorporate the things we've learned
about studio construction since building them. We could take
advantage of new and innovative technologies to accommodate program
changes much easier and faster. We could even free ourselves from
all of that old unused wire that was somehow never removed when it
was no longer needed.

In early 2003, the new building plan was evolving to the point
where MPR engineering began looking into how we would build and
outfit the new facility. The organization decided to add on to our
existing building, which introduced some real challenges by
maintaining the live on-air facility while constructing studios at
the same time and in the same place. This had the advantage of
saving us time because we did not have to trek across town to work
on the new facility.

It was easy to see that managing a project of this magnitude was
going to be a time- and resource-consuming task. We decided to
appoint one of our own staff as the studio project leader so that
we not only had someone already familiar with our operation to pull
the necessary resources together, but also to track the many facets
of the project to keep it on time and on budget.

Our project leader first established a studio design group that
included participants from multiple departments, providing a
variety of input and viewpoints so that we would accurately assess
the design requirements. The next task was to develop a project job
list and timeline, breaking it down into manageable tasks and
establishing dependencies so that we could identify high risk
areas. Risk was defined as a higher level of uncertainty about the
amount of time a particular job might take, the amount of money it
might cost and the lack of knowledge that we already possessed
about the task or technology. By beginning the high-risk parts of
the project early, we could better anticipate and recover from
events that did not go the way we expected.

How much space?

One of the planning issues that received a fair amount of
attention was deciding on the size of the studios. Our present
on-air studios were a bit tight (constrained by the location of the
floor columns), and our production studios were about the right
size but not laid out well for on-air work. We decided to hire a
space planning consultant to help us. Northeastern Communication
Concepts in New York helped us size the rooms and layout the
furniture, based on information gained from interviews with the
people who would use them. The rooms were also sized to work
acoustically well.

The studio design group then studied many of the console/router
systems that were available so we could make an informed decision.
We sent requests for proposals to a number of equipment vendors and
then matched the requirements we collected internally with the
products offered. From the responses, we chose four manufacturers
to come to MPR and give a presentation to our staffs on their
systems. We diagrammed each system so we knew what was needed to
meet our requirements, using each particular type of equipment.
From the on-site demonstrations and questions that we asked we
eventually narrowed the field to a finalist. This was not an easy
task because we found several different and acceptable
architectures that would serve our needs.

Based on our research, we focused on a system that none of us
had seen before, the Axia Livewire system, which distributes audio
via IP. We favored this technology because it gave us more
flexibility in how we designed our system layout, better growth
potential and offered a number of solutions for related parts of
the project like house monitoring and feeding audio to locations
other than studios.

Our senior design engineer then began the arduous task of
diagramming our current systems so that the new designs could work
harmoniously with the existing infrastructure that we intended to
keep. Then we began building the transition plan that we would need
to keep our four full-time services and multiple nationally
distributed programs live and on-air during the project. Also, with
a well-laid plan, we were able to give clear direction to the
outside labor we hired to help us. The diagrams and drawings we
prepared helped them come up to speed quickly and their time was
well spent getting tasks completed without a lot of
hand-holding.

Coordinated effort

Next was the job of coordinating with the building construction
group so that we were not in each other's way, or holding each
other up. We were fortunate to have hired an accommodating
contractor who worked with us every step of the way and he
communicated well too. This proved to be an important aspect of the
project, because even though we planned everything, things varied
from what we had on paper. Because of the good relationship with
the builder we were able to quickly work through issues that came
up and move on to the next task.

Studio-to-studio wiring is primarily CAT-6e cable, which was
installed by the same contractor who installed the computer network
and phone wiring in the building. The contractor terminated the
cables and tested them for us so that we could make the
cross-connections. The Axia system requires far less actual wiring
than with non-router-based systems, so more of our time was spent
programming the audio input and output nodes. Axia helped with this
task, and after several programming sessions, our staff was pretty
good at the system setup. We intended from the start that we would
be involved in setting up the Axia network because we would have to
maintain it. This process resulted in something of a hands-on
school in our own facility.

The Axia system has proven to be flexible and adaptable. We have
worked closely with Axia to fine-tune the Element console, and in
the process we were able to have the company develop some valuable
features for us. For example, we use a ready-take permissioning
system to switch studios when various program services need to
change locations or when we need to combine staff (at night for
instance). We are able to handle this from within the control
surface, making it much simpler than using outboard add-on systems.
We also needed a way to send EAS tests from the active studio to
the correct program feeds. Axia helped us once again with a
one-button method that is smart enough to know which studio the
test is coming from and to which services it is to be
broadcast.

Necessity of invention

I mentioned earlier that we wanted to incorporate some
innovative ideas where it made sense to do so. One idea began from
the realization of how many discrete clocks and timers we would
need. We decided to display the information as a series of counters
on a video screen mounted in the studios where everyone could see
it. We then realized that we had other information that the
announcer needed to see, so we built various messaging capabilities
into the displays as well. Added to those needs were the building
entrance door cameras and even cable TV, and we had just created
what we now call the multi-image display. This has become one of
the focal points in the studios because of the amount of
information we are able to display in one location.

In the past, MPR has used an RF-based, in-house monitoring
system that delivered multi-channel audio to each desk via
dedicated coax. This was replaced by Axia's Iplay, which delivers
full-bandwidth, on-demand audio to each desktop via the computer
network that is already in place.

The next step for the facility will be to transition the
operation from playing audio from CDs to a computer audio storage
and playback system.

In retrospect, we're confident that the decisions we made
throughout this project related to the equipment and systems we
chose to use were well informed. That is saying a lot after close
to three years of dreaming, planning, wiring and trouble-shooting.
We initially felt that we may have been spending more time than we
should seeking advice from and running options past people who
would be using the studios, but it has paid off with few surprises
and an excited and embracing air staff.

One of the more valuable aspects of the project that contributed
to its success was the great cooperation and contribution between
various departments within MPR. Our IT department ironed out a lot
of the tricky networking issues and helped us develop custom
software for the multi-image displays, as well as integrated our
phone system into the new Axia surfaces. Our operations department
provided a wealth of practical and hands-on input into our designs
and ergonomic layout, the testing and troubleshooting of our
initial installations, the training of announcers and air staff and
handled the moving and upgrading of our Pro Tools systems. Our
programming department contributed to the initial planning sessions
and worked its busy scheduled around our construction requirements
so that we didn't interrupt any of the program services that we
produce. And, our engineering department served as the hub for the
planning, design, coordination and installation of the new studios,
pulling together the necessary expertise and resources to bring
this project to a successful close.

We will probably iron out minor bugs for a few more months, and
then we expect the people that use the facilities to begin coming
up even with more ideas for improving the operation as they become
comfortable with their new tools and systems.

Thompson is director of engineering
for Minnesota Public Radio, St. Paul, MN.

Equipment List

AKG K240 headphones
Amco FX series and CQ series racks
Axia Element surfaces and nodes
Belden Cable
Benchmark HP2 headphone amps
Clark Cable
Clearcom intercom
custom metal work by Wireworks
Denon DN-C680 CD players
Electro-Voice RE20 mics
Englewoodworks furniture
ESE ES-185A/12, ES-150, ES-289
Fanfare FT-1AP
Genelec 8020A,8030A,8040A,7050B,7060A
Heil mic booms
HHB 830+ CD-RW
Middle Atlantic rack panels and shelves
Moseley Starlink
Musicam Prima LT
NEC LCD displays (15", 32", 40")
Popless mic pop screens
Tascam CD450 CD players
Telos 2101 phone system
Telos Zephyr and Zephyr Xstream
TFT 911 EAS

Facility Focus the technology behind MPR

Heil PL-2T Topless Boom

The PL-2T provides silent movement with a secure and steady
mount. Using a system of balanced internal springs instead of
outboard springs, this boom handles microphones that weigh up to
3.5 pounds. The mic cable can be installed without removing the
connectors. A cover conceals a hollow channel through which the
microphone cable can be fed. The PL-2T comes with the standard C
clamp mount that can be mounted to a surface up to 1.5
thick. Other mounting bases are available, including a tabletop
mount, a flush tabletop mount, a riser stand and a wall mount. All
the mounts use a brass insert for smooth and quiet operation. The
threaded chrome mic stem can be locked into position to suit the
exact type of microphone or shock mount.www.heilsound.com
618-257-3000

Musicam USA CDQ Prima

Minnesota Public Radio relies on a number of codecs to send and
receive audio, and the CDQ Prima 220 is one of the most heavily
used codecs in the rack. Providing connectivity via ISDN,
satellite, E1, T1 and dedicated lines, the Prima 220 provides a
20kHz stereo path using CCS Musicam enhanced compatible Layer II or
Layer III. G.722 is also available. Multiple ISDN lines can be used
in tandem to provide up to a 384kb/s path. The 220 also supports
multiple ancillary data streams and includes built-in automatic
smart features, such as one-touch auto dialing, dial on audio/hang
up on silence, automatic bit-rate and algorithm detection and
automatic reconnect. MPR also uses Prima 120s and a Prima LT.www.musicamusa.com
732-739-5600

Moseley Starlink

From MPR's studio base in St. Paul multiple Starlink 950 MHz and
Starlink T1 systems are used to distribute programming to the local
stations of KSJN, KNOW and KCMP. MPR uses combinations of two- and
four-channel Starlinks with T1 back-ups configured in 44.1kHz
uncompressed/linear mode. Lanlink 900Ds are also use to provide
full-duplex IP and RS-232 circuits between KSJN and KNOW.www.moseleysb.com
805-968-9621

Genelec 8020A and 7050B

Congratulations to Minnesota Public Radio having just completed
an exciting new production facility. As part of the new facility
for audio playback purposes, Genelec 8000 bi-amp monitors and 7000
Series subwoofers were chosen to fill 19 new production rooms with
accurate Genelec monitoring. Among the chosen models were 8020A and
7050B going into 10 new edit suites, 8030A and 7050B into new music
suites and 8040A and 7060A into a new CMS control room. The new
8000 MDE (Minimum Diffraction Enclosure) models offer the latest in
Genelec monitoring technology. The overall goal in the development
of the 8000 bi-amp and 7000 subwoofer series were to greatly reduce
all types of distortion, improve linearity in overall frequency
response, and provide an unfailing consistency between
models.www.genelec.com
508-652-0900

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