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IMTS Pavilion: Fabricating/Laser/Additive [Manufacturing Engineering](Manufacturing Engineering Via Acquire Media NewsEdge) Waterjet Cutting Systems The Mach series of waterjet cutting systems offers technology and performance at every price point. The Mach 4c is designed to optimize the production environment. It provides a variety of features unique in the waterjet industry including an expandable modular design, up to 14 m (481) in length, allowing customers to increase the size of the cutting area as their business grows. The Mach 3b is the world's most popular waterjet, and the Mach 2c combines accurate part cutting with exceptional value. Flow International Ph: 800-446-FLOW Web site: www.flowwaterjet.com Roller Feed Automatic Cold Saw CPO 315 Roller Feed Automatic Cold Saw is a fully automatic saw that provides uninterrupted cutting on tubes, solids, and extrusions. It now comes with new touch screen controls that make the saw easier to operate. New added features decrease cycle times, making this saw faster. The RFA now has the ability to store profile settings such as speeds & feeds, which make changing material sizes faster. This machine is wellsuited for high-volume and long-length applications that require very accurate and clean cuts. The CPO 315 RFA comes with either a supply table or a full bundle loading attachment. The standard supply table has been improved to accept raw stock loading of material lengths from as little as 30" (769 mm) to 24' (7.3 m). Scotchman Industries Ph: 800-843-8844 Web site: www.scotchman.com Tool path Solutions Software Launched more than five years ago, Dynamic Motion toolpath technology is expanding across the entire Mastercam product line. Speed and efficiencies are built into the software, at no extra cost to users. Meanwhile, Mastercam X8 introduces a completely new Solids Workflow that makes constructing and editing solids more intuitive. Every existing Solids function has been updated to reflect this new workflow. CNC Software Inc. Ph: 800-228-2877 Web site: www.mastercam.com 3D Printing Material Royal DSM's new Somos ProtoGen Clear 365nm is for photopolymer-based 3D printers. The 3D printing industry is moving towards incorporating LED and DLP technology in their equipment for cost efficiency and to achieve faster processing. These systems operate at higher wavelengths, including 365 nm. Somos is responding to this trend by developing materials specifically for this higher wavelength. Somos ProtoGen Clear 365nm is the next material to be released in the Somos 365nm product portfolio. It is a highly versatile material that can be used for a wide variety of applications due to its transparency, accuracy and high temperature resistance. These robust features make it well suited for multiple industries, including: electronics, consumer products, automotive and aerospace. DSM Functional Materials Ph: 847-608-2530 Web site: www.dsm.com/somos Next-Generation Waterjet Cutting Series Next-generation Maxiem Line waterjets are now categorized by OMAX as JetMachining Centers. The series encompasses five machine models that feature updated linear-drive systems, an innovative Z-axis core with optional multi-axis cutting heads and a low ceiling height, along with several additional machine enhancements that include faster cutting speeds, streamlined abrasive hopper designs, self-leveling base legs, and more. OMAX Corp. Ph: 800-298-4036 Web site: www.omax.com Variable-Height Adjustable Rest New BuildPro Adjustable Rest allows for variable height. The easy-to-use rest is operated manually, by hand adjustment, with a turn of an easygrip knurled band for complete control in precise, minute height adjustments. (2" [51-mm] height with Va" [19-mm] stroke. Range: 2-2Va" [51-70 mm]). The Adjustable Rest can be inserted into any fixturing hole on the BuildPro Modular Welding Table surface for use as a support or rest for setting stock at a uniform height, aligning stock of different sizes, and providing welding clearance. Strong Hand Tools Ph: 800-989-5244 Web site: www.stronghandtools.com Hydraulic Presses Hydraulic presses include a shaft straightening press with a 63' (19.2-m) bed and a variety of other styles ranging from gap frame and straight-side to die-spotting and forging presses, with product capabilities to 40,000 tons (36,3001) and bed sizes exceeding 240" (6100 mm). Greenerd Press & Machine Co. Ph: 800-877-9110 Web site: www.greenerd.com Side-Load Robotic Welding Cell Swift Arc SL system, a side-load robotic cell, features a new tandem Swift Arc Transfer (SAT) MIG welding process. The robotic cell in combination with tandem SAT process achieves travel speeds well beyond the limits of normal spray arc welding for high productivity automated welding. ESAB's Swift Arc SL is designed for robotic welding of large parts at high production rates. Dual trunions manipulate parts from two sides, allowing welded parts to be unloaded and new parts to be loaded during the welding process. This continuous "arc on" time improves output by reducing downtime. Enhancing the speed and productivity of the robotic cell is a new tandem SAT process that uses twin welding wires running simultaneously through the cell's robotic torch to deliver high deposition rates. This high-productivity MIG welding process produces flat welds with good penetration and without undercut. Its low heat input results in less deformation. Less part deformation and limited spatter minimizes post-weld labor, helping to lower production costs. ESAB Welding & Cutting Products Ph: 800-372-2123 Web site: www.esabna.com Cutting Technology Top-of-the-line Edge X-5 five-axis waterjet with Aquavision Di control and Closed Loop Filtration System is rated at 90,000 psi (620 MPa). It cuts precise taper-free parts from virtually any material. The system is capable of cutting sophisticated 3D parts such as impellers and bevels up to 50°. This system is designed for harsh industrial environments. The motion system is separate from the catcher tank, eliminating vibration and ensuring maximum part quality. The Edge X-5 uses an industrial PC controller. It is ballscrew driven for optimal preci- sion and features direct-couple AC brushless digital servomotors and single or double carriages. Critical bearing components are protected with heavy metal covers with brush seals and positive air pressure. The Edge X-5 waterjet machine is available in many sizes, from 5 x 5' (1.5 x 1.5 m) to 24 x 13' (7.3 x 3.9 m). An optional second cutting head can be added to double productivity. Jet Edge Ph: 1-800-538-3343 Web site: www.jetedge.com Range of Vertical Lathes VDM 1250 vertical lathe features a 49" (1245-mm) maximum turning diameter, vertical and horizontal rams for increased productivity, and 30 hp (22.4-kW) main motor with variable speed infour gear ranges. The VDM series is an expansive range of conventional vertical lathes in seven different sizes from 31.5 to 102" (772-2591 mm) swing. All machines feature ultra heavy-duty construction and are designed with fine grain castings, a massive headstock, heavy machine bed, and wide boxways. They are intended for customers who need to replace aging vertical lathes that are expensive to rebuild and difficult to repair or as an alternative to purchasing an already remanufactured machine. Knuth Machine Tools USA Ph: 847-415-3333 Web site.- www.knuth-usa.com Tabletop Parts Washer New Model 8 Table Top Aqueous Parts Washer is designed for use in maintenance operations or production workstations. For production applications, cutting fluids and chips can be quickly removed for subsequent or secondary application. For maintenance work, hard-to-remove material can be soaked by letting the solution flow over the parts. Cleaning is accomplished with a flow-through brush using environmentally friendly hot water and detergents. After the part or parts are cleaned, the solution flows through a felt blanket filter before returning to the reservoir, removing dirt particles larger than 100 pm. Water temperature is maintained by a thermostatically controlled immersion heater. ADF Systems Ltd. Ph: 800-959-1191 Web site: www.adfsys.com FDM Nylon 12 Material Stratasys Ltd. (Minneapolist & Rehovot, Israel), a manufacturer of 3D printers and materials for personal use, prototyping and production, today introduced FDM Nylon 12 is the first nylon material specifically engineered for Fortus 3D Production Systems. The new material offers up to five times greater resistance to breaking and better impact strength compared to even the strongest FDM materials. The new material's elongation-at-break specification surpasses that of other 3D printed nylon 12 material by up to 100% based on published specifications. This can create new opportunities for manufacturers in aerospace, automotive, home appliance and consumer electronics to more easily create durable parts that can stand up to high vibration, repetitive stress or fatigue. Examples include end-use parts, like interior panels, covers, environmental control ducting and vibration-resistant components, as well as tools, manufacturing aids, and jigs and fixtures used in the manufacturing process. Stratasys Ltd. Ph: 800-801-6491 Web site: www.Stratasys.com Five-Axis Laser Cutting TruLaser Cell 3000, a five-axis laser machine for fine cutting and precision welding, offers cost-efficient laser processing of 2D or 3D components, producing high-quality results on small or medium-sized components. The system is well suited for processing a wide range of applications, from one-off prototypes to high-volume production. Thanks to its solid-state laser options, available with up to 8 kW of laser power, the machine is also suitable for processing nonferrous metals, such as are used by job shops, automotive subcontractors, medical device manufacturers and countless others. Processing metals is simple since the focal position is easily matched to the thickness of the sheetmetal. It is also possible to expand the diameter of the focus. This is advantageous during welding operations, and greatly reduces downtime. Trumpf Ph: 860-255-6000 Web site: www.us.trumpf.com Marking Systems The patent-pending EtherMark package allows marking systems to connect and communicate directly with factory floor Programmable Logic Controllers (PLCs). The new technology produces an EtherNet/IP solution that significantly reduces custom programming and eliminates the need for fragile PCs on the shop floor. Mecco Marking & Traceability Ph: 888-369-9190 Web site-, www.mecco.com Tabletop Servo Press Assembly Stations New line of standardized compact tabletop servo press assembly stations is based on Promess's highly successful Electro-Mechanical Assembly Press (EMAP) technology, the new assembly stations will include press capabilities from 1 kN to 12 kN along with all necessary sensors, controls, software and safety equipment for a virtual turnkey installation. Designed for batch assembly operations, the presses are well suited for high-precision applications such as small valve and electrical/ electronic component assembly. Other potential applications include precision joining, join on contact, riveting, testing and measuring, surface checking, press fitting, clipping, and bending. The stations are all-electric, providing a clean, lownoise working environment free of air and oil leaks. They are also highly energy-efficient because the EMAP only consumes energy during the actual work cycle. Promess Inc. Ph: 810-229-9334 Web site: www.promessinc.com Hybrid Additive/ Milling Machine The LUMEX Avance-25 metal laser sintering hybrid milling machine relies on one-machine, one-process manufacturing of complex molds and parts by fusing metal laser sintering (3D SLS) technology with high-speed milling technology. The machine enables production of complicated parts through total manufacturing using digital engineering and 3D data. The machine achieves the highest accuracy in part fabrication because metal powders are melted and sintered via laser, while surfaces are precisely milled at high speeds. MC Machinery Systems Ph: 630-860-4210 Web site: www.mcmachinery.com Orbital TIG Clamp-On Weld Heads New Helix C450 and C663 weld heads bring welding operators in refineries, power generation and pressure vessels a single-system solution for welding various pipe and tube sizes. With these orbital TIG (gas tungsten arc welding) clamp-on weld heads, operators not only can weld large diameters with no upper limit; they also can weld smaller tubes and pipes with outside diameters ranging from 1.315 to 6.63" (33.4-168.4 mm). The weld heads are designed for use with the Apex 2100 orbital welding system, which includes all the welding components required for orbital TIG welding. The Helix C series orbital TIG, clamp-on weld heads are engineered to perform consistent and repeatable welds. The C450 weld head is designed for pipes and tubes with outside diameters of 1.315-4.5" (33.4-114.3 mm), while the C663 weld head is designed for 1.9-6.63" (48.3-168.4mm) diameters. They are rugged, compact and easy to install and position on pipes and tubes. Most importantly, the Helix C series weld heads have a water-cooled motor housing and torch to ensure extended performance and greater cycle ratings in heavy-duty, high-heat applications. Lincoln Electric Co. Ph: 216481-8100 Web site: www.lincolnelectric.com High-Pressure Waterjet Pumps KMT Streamline Pro2 series pumps feature pressure up to 90,000 psi (620 MPa), at 60 and 125 hp (44.7 and 93.2 kW), and offer the industry's most powerful combination of horsepower and pressure with significant advances in uptime. Pro2 Pumps feature a Rapid Change UHP Intensifier with multiple benefits including maintenance friendly design and other benefits. When combined with PRO Line Cutting Heads the KMT Streamline Pro2 pump easily cuts up to 100% faster than traditional 60,000 psi (413.7 MPa) cutting. KMT Waterjet Systems Ph: 800-826-9274 Web site: www.kmtwaterjet.com High-Speed Milling Machine The MLCube high-speed milling machine is the second in Datron's new "Cube" series, which represents the next generation of their Germanengineered, highspeed machining technology-designed for greater speed, accuracy, flexibility and industrial durability. The MLCube is the big brother of the M8Cube. The main difference is that MLCube has a 60 x 45" (1524 x 1143-mm) work area compared to 40 x 32" (1016 x 813 mm) on the M8Cube. Datron Dynamics Inc. Ph: 603-672-8890 Web site: www.datron.com Waterjet Pump The Quantum Electric Servo Pump incorporates a servomotor directly enveloping a high-load, precision ballscrew. The ballscrew directly houses the ceramic plungers, which reciprocate back and forth to create the pumping action, in much the same way as a hydraulic cylinder works on an intensifier pump. Techni Waterjet Ph: 888-832-4643 Web site-, www.techniwaterjet.com Portable Hand-Held Marking Machine Ultra Stinger is the latest addition to the Styliner portable pin marking machines series. These lightweight handheld marking machines are well suited for marking large or heavy parts that are difficult to bring to a fixed benchtop marking station. The Ultra Stinger has a 2 x 4" (51 x 102 mm) marking field size, a durable molded plastic cover making it robust yet light. The marking actuation is done by trigger, keyboard or custom signal. The unit comes standard with a 20' (6.1-m) communication cable and pneumatic airline; an electric version is also available. These handheld portable markers can be column mounted with a quick disconnect for fixed stationary marking and hand-held marking all in one. Schmidt Marking Systems Ph: 800-323-1332 Web site: www.gtschmidt.com (c) 2014 Society of Manufacturing Engineers (publishers) |