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IMTS Pavilion: Controls & CAD/CAM [Manufacturing Engineering](Manufacturing Engineering Via Acquire Media NewsEdge) Simulation Software Vericut Version 7.3 CNC machine simulation, verification and optimization software simulates all types of CNC machining including drilling and trimming of composite parts, waterjet, riveting, robots, mill/turn and parallel kinematic/hexapods. The software operates independently but can also be integrated with leading CAM systems and the company will showcase Vericut's full integration with the CAD/CAM and machine tool industry. Machine simulation with Vericut detects collisions and near-misses between all machine tool components such as axis slides, heads, turrets, rotary tables, spindles, toolchangers, fixtures, workpieces, cutting tools, and other user-defined objects. Users can also set up "near-miss zones" around the components to check for close calls and detect over-travel errors. Machine movements can even be simulated while stepping or playing backwards in Vericut's Review Mode. With Vericut Reviewer, users can view animations of the CNC machining process. At IMTS, the company will demonstrate Reviewer files operating on an iPad. CGTech Ph: 949-753-1050 E-mail: [email protected] Web site: www.cgtech.com Cloud-Enabled CAM The new cloud-enabled Esprit CAM software allows programmers to easily select tools based on part features in minutes to find ideal tooling. With the Esprit MachiningCloud Connection, programmers have access to complete, up-to-date tooling product data, which cuts hours of programming time by eliminating the need for manual tool creation. The cloudbased CAM offers a list of recommended cutting tools based on machining features and machining sequences, and simulates with more accurate 3D models of tool components and assemblies. The software also includes upgrades that benefit customers in tooling, automation, simulation and shop-floor collaboration. Simulation enhancements in Esprit protect machine-tool investments with powerful simulation and collision-detection tools that allow users to see the whole picture, while new collaborative tools make teamwork seamless on the shop floor. DP Technology Corp. Ph: 805-388-6000 E-mail: [email protected] Web site: www.dptechnology.com Precision CNCs The TNC 640 is the company's latest high-end milling control with milling and turning capability. The TNC 640 CNC features a new design, improved 3D program verification graphics and advanced Dynamic Prediction, which guarantees calculation of the optimum speed for precise and smooth surfaces. Also on display will be the TS 460, the first touch probe that enables the user to transmit the trigger signal either over infrared or radio waveswithout having to change the touch probe. This gives the users the benefits of a very wide transmission range (radio) and fast signal transmission (infrared). Heidenhain Corp. Ph: 847-490-1191 Web site: www.heidenhain.com New CAM Engine The company will showcase the new GibbsCAM UKM (Universal Kinematic Machine), an updated CAM engine that powers the upcoming release of GibbsCAM 2015. UKM is a complete reengineering of the company's CAM engine that changes the way the software relates to machine definitions and machine tools, blurring the line between the definition of mills and lathes. GibbsCAM UKM can handle any number of axes in any direction, with multiple tools cutting simultaneously, allowing users to program and accurately simulate any current or future machines. The system offers dramatic improvements to rendering and machine simulation that provides the most accurate simulation available, giving customers the confidence that what they see on the computer screen is what will happen at the machine. Significant changes have also been made to the tooling functionality of GibbsCAM 2015, and an entire new category of tooling, called Intermediate Tooling, has been added. GibbsCAM 2015 also includes many other improvements, from geometry creation to toolpath strategies, including additional high-speed machining (HSM) strategies. Gibbs and Associates Ph: 800-654-9399 Web site: www.GibbsCAM.com Affordable CNC The new Series Oi-F CNC offers users a new commonality of design and 15" (380-mm) display option in an affordable new CNC platform that includes built-in Bluetooth technology and a digital servo adapter with new EtherCAT interface. The Series Oi-F features common operability, maintainability and networking options as the Series 30i CNC along with having a highly compatible PMC ladder, translating to easier operation and maintenance across the plant floor. The seamless combination of using the same motors, amplifiers, peripheral devices (safety machine operator's panel, I/O module/unit, iPendant, interface unit for handy machine operator's panel) as the Series 30i further simplifies ease of use and maintenance of the Series Oi-F. Additional features on the Series Oi-F include I/O Link i, FANUC Serial Servo Bus (FSSB) high-speed rigid tapping, function for loader control, tolerance control, axis name expansion, quick program restart, flexible path axis assignment, EtherNet/IP and Profinet. FANUC America Corp. Ph: 888-FANUC-US (888-326-8287) Web site: www.fanucamerica.com High-Speed CAD/CAM The new PowerMill 2015 CAD/CAM package offers higher feed rates and material-removal rates, shortening cutting times by as much as 70%, with the Vortex area-clearance strategy, which produces safe toolpaths with a much deeper cut by using a controlled engagement angle that maintains the optimum cutting conditions for the whole toolpath. Companies using PowerMill for either positional or continuous five-axis machining also will benefit from improvements to the collision checking within the software. sitional With this update, collision checking has been changed so that warnings can also be flagged for near misses. A number of improvements have been made to the PowerMill interface, including a clearer form for the strategy selector that makes navigation easier when choosing which strategy to use. In addition, three new curve-creation options have been added to the curve editor-ellipse, spiral and helix-for creating patterns or boundaries when generating tool paths. Delcam pic Ph: 877-335-2261 Web site: www.delcam.com Advanced CNC The new 8060 CNC system is meant to bring aerospace quality technology to small and mid-size machines. This CNC is equipped with proprietary advanced features necessary for high-speed machining, yet it maintains the best machining surface finish while providing maximum accuracy. The control is offered with a 10.4" (35.6-mm) high-resolution LCD TFT color or touchscreen, Ethernet, USB and Tele-Diagnosis capability. The 8060 can control up to six axes plus three separate spindles with two different execution channels and includes Auto-Tuning system setup capability. Performance capabilities include block processing speeds of <1 ms while analyzing the toolpath with advanced high-speed block look-ahead, using nanometric resolution. Combined with the Fagor Adaptive Real-time Feed & Speed control (ARFS), this enables the to analyze machining conditions such as spindle load, servo power, tool-tip temperature and adapts both the axis feed rate and the spindle speed for maximum machining performance productivity. The result is a reduction of cycle time coupled with a superior part finish, extended spindle and servomotor life, and improved tool utilization. Fagor Automation Corp. Ph: 800-423-2467 www.fagorautomation.com Dynamic CAM Toolpaths The latest Mastercam machining software features the new Dynamic Motion technology that can slash machining times by as much as 75%. Included in the Mastercam X8 release, the new Dynamic Motion toolpath technology helps machinists get the most of any machine in the shop. The X8 release also introduces Traditional Mastercam. many significant capabilities, including a more efficient workflow, improved usability, and much more. With this release, the dynamic motion technology is expanded across the entire Mastercam product line with speed and efficiencies built into the software, at no extra cost to users. Dynamic Motion adds several benefits, including dramatically extending tool life; reducing cycle time; saving wear and tear on machines; cutting hard materials more easily; and use on virtually any machine in the shop. Mastercam X8 also introduces a completely new Solids Workflow that makes constructing and editing solids more intuitive than it's ever been. The update also delivers improved usability and the ability to customize the way machinists work. CNC Software Inc. Ph: 800-228-2877 or 860-875-5006 Web site: www.mastercam.com CNC Innovations Company will showcase Its CNC solutions that range from the job shop to the retrofit operation, moldmakers to massproduction departments at the world's leading automotive, aerospace and medical manufacturers. Company's CNC solutions include the Sinumerik 808 CNC for job shops, offering a basic CNC with power, flexibility and reliable performance to the job shop. The 808 rounds out the growing family of CNC models, which now span the range from the basic three-axis machines to the most advanced five-axis machining centers using the Sinumerik 84OD CNC, with full robotic integration, secondary operations management and transfer line capability, all on a single control. Siemens Industry Inc. Ph: 800-879-8079 Web site: www.usa.siemens.com/cnc CAM Workflow Software Company will demonstrate its Edgecam Workflow software application specifically designed for manufacturers to help reduce costs, improve quality and achieve shorter lead times. Workflow helps users understand the component topology and the required manufacturing environment, accelerating toolpath generation. The software aids in loading and positioning the component, choosing the manufacturing method and suitable machine tools, adding user-defined stock or stock from a database, importing fixtures, selecting a machine and toolkit, and managing strategies to automate manufacture. Edgecam Workflow will have a significant impact on shortening programming time, and, because it is so simple to operate, the learning curve for new users is considerably reduced. Edgecam/Vero Software Ph: 866-334-3226 E-mail: [email protected] Web site: www.edgecam.com ERP Document Control To avoid costly mistakes, manufacturing firms need the latest versions of spec sheets, drawings and other customer documents during production. Managing this critical task just got easier with the new Version Management System (VMS), an add-on to the company's Document Control ERP module. VMS electronically attaches documents to jobs and offers several new document security features to ensure production workers have the most current version for every job. To streamline the document management process, VMS stores files directly in the database, adding more security for greater protection of document/data integrity. Multiple versions of files can be stored simultaneously, allowing for a version history of each file. Users can easily reference or roll back to older file versions to see historical changes on all documents, and Check-ln/Check-Out functionality makes it impossible for two users to change a file at the same time. Users can protect information with individual and group-level permissions and limit document exposure with print and e-mail security options. Global Shop Solutions Inc. Ph: 800-364-5958 Web site: www.globalshopsolutions.com Shop-Floor Software The DataXchange and Process Control is cloud-based machine monitoring and data-collection software. This system uses MTConnect as one of the datacollection methods. The cloud-based DataXchange allows for simple and quick startup and eliminates the need for large up-front investments for a machine monitoring system. With support for MTConnect, DataXchange can collect a wealth of information from the latest machine tools as well as offering native support for Fanuc Focas and hardware solutions for older legacy machine tools, welders, CMMs, and even manual machines. DataXchange features cloud technology that can be deployed either as a SaaS (Software-as-a-Service) solution or as an On-Premise solution. Key features include configurable real-time dashboard, e-mail notifications and mobile apps, along with the ability to track multiple definitions of cycle time concurrently for each machine. Real-time analytics on incoming data allows for decisions to be made with ease and to execute changes immediately. Shop Floor Automations Inc. Ph: 877-611-5825 Web site: www.shopfloorautomations.com ERP Software Shop Kiosk The Visual EstiTrack Shop Kiosk is an optional add-on application to Henning Software's Visual EstiTrack ERP software. Shop Kiosk is designed to be either run on a user's desktop machine or as an information bulletin board kiosk on a large wall-mounted monitor in a shop's public area. The I application has been designed as a replacement for a shop's traditional paper-based bulletin board method of distributing information to its employees, and it provides an electronic way to share and distribute information from Visual EstiTrack. The kiosk allows employees to view just about any type of content including shop metrics, orders, human resource information, videos, PDF documents, and other materials. The information summarized and graphed in Henning Software's Executive Dashboard can also be displayed on the kiosk. Henning Industrial Software Inc. Ph: 330-650-4212 E-mail: [email protected] Web site: www.henningsoftware.com NC Simulation The latest NCSIMUL Machine and NCSIMUL Player 9.2 software will be demonstrated with the recently introduced mobile system, called WYSIWYC (What You See Is What You Cut). Demonstrations will show an embedded version of NCSIMUL Player 9.2 on a fully rugged, mobile Panasonic Toughpad IP65 connected to machine tool controllers such as Fanuc CNCs. With this capability, shop-floor operators and managers are able to interact remotely-in 3D and in real time using intuitive touch controls-with one or several CNC machines and their machining processes, as they execute the CNC program on the machine. The 3D animations of CNC machining processes, as well as related work instruction sheets, are directly accessible from the mobile application. The software gives users a realistic preview of the process and real-time 3D simulation of machines and machining showing what is really cut and operations currently in progress. The software also can extend to DNC machine status monitoring, ERP and MRP. Spring Technologies Inc. Ph: 617-401-2197 Web site: www.springplm.com CAD/CAM Programming PartMaker Version 2015 offers improved support for the latest multitasking machine tools, more powerful milling and turning functionality and a unique approach to postprocessing for multiaxis turn-mid centers and Swiss-type lathes. The system features improved machining algorithms, giving users even more capability while retaining the software's ease of use. PartMaker 2015 includes specialist support for a new vertical mill-turn and vertical turret lathes, as well as support for turret-based Swiss lathes with programmable ß-axis live tooling attachments. Also headlining the latest PartMaker is its approach to postprocessing for multitasking machine tools, with improvements to the software's postprocessing technology and new software functionality to help guide users on how best to take advantage of multitasking machines. PartMaker Inc. Ph: 215-643-5077, ext. 304 Web site: www.partmaker.com PDM Software TopSolid'Pdm Server 7 is a complete, easy-to-use solution to manage technical data. TopSolid'Pdm software seamlessly manages all the relationships between documents, from design through to manufacturing. TopSolid'Pdm centralizes all Information related to a product that can be difficult to find (CAD designs, specification sheets, enhancement requests, design notes) in one location, and thus improves product quality by eliminating errors associated with incomplete or duplicate data. Company also will show its VoluMill TopSolid Edition that includes optional VoluMill machining strategies integrated into its TopSolid'Cam 7.8 software, offering algorithms for toolpath calculation. In addition, Missler will showcase the G-code simulation software, NCSIMUL Machine, which is available as an option and can be used directly within TopSolid'Cam. Also to be shown with TopSolid 7 software is the Adveon tooling library, an option that offers smart management of cutting parts, collisions and driven points, via the Internet, to any supplier's tool library. Missler Software Inc. Ph: 630-889-8055 Web site: www.topsolidusa.com Manufacturing Production Software Company will showcase the latest version of its Production Module software used by manufacturers to maximize potential of current manufacturing processes and dramatically improve finished part quality. Production Module 7.0 users will see several enhancements including: advanced toolpath interpretation; XML, which will reduce simulation setup time by more than 70%; physics kernel improvements; 3D and 2D optimization algorithm improvements; Japanese translation improvements; a German user interface; and other enhancements. At IMTS, attendees will see examples of how Production Module is used from aerospace, automotive, medical, heavy equipment, cutting tool and oil and gas industries. The largest benefits to Production Module users will be cycle time reductions of 30-80%, while simultaneously improving tool life. Engineers who use Production Module are able to work offline to gain better tool life information than other simulation packages or trial-and-error testing. To obtain this information, Production Module uses a library of more than 120 experimentally validated material models to reduce machining time, improve product quality and get products to market faster. Third Wave Systems Ph: 952-832-5515 E-mail: [email protected] Web site: www.thirdwavesys.com Measurement Monitoring Software The Equator comparative gaging system now includes new process monitoring software that instantly displays measurement results of inspected features, as well as the measurement history of each feature, via a monitoring window added to the shop-floor user interface. The intuitive Organizer front-end software works with Renishaw's comprehensive MODUS program to allow operators to manage the remastering process based on temperature limits, number of parts or time since the last master. A status bar graph shows inspection results for the last part measured as a proportion of tolerance either side of nominal. Operators can configure the system to set extra warning limits on part features, beyond the pass/ fail tolerance limits already set by the inspection program, allowing them to take action before a process reaches 100% of tolerance. The bar graph turns orange at the warning limit and if the pass/fail tolerance is exceeded, the bar turns red and remastering is enforced with an on-screen message to the operator. Renishaw Inc. Ph: 847-286-9953 Web site: www.renishaw.com Dual-Channel CNC Company will showcase the cost-effective dual-channel CNC kernel for designers of small-to-medium-size machines with up to five axes. The latest addition to the Flexium+ platform is the dual-channel Flexium+ 8 CNC kernel, which provides an exceptionally high level of control flexibility. At any time, either CNC channel can be used to control a spindle motor and four simultaneously interpolated axesand control can be passed on-the-fly from one channel to the other. This simplifies the design of complex machines with multiple synchronization requirements, such as thread or gearcutters, and in many cases eliminates the need for a second CNC kernel. NUM will also be providing software demonstrations of complete conversational and cycle solutions developed specifically for the North American market. Based on Flexium+ systems, these include solutions for gear hobbing, shaping and grinding, OD/ID grinding and metal spinning. NUM Corp. Ph: 630-505-7722 E-mail: [email protected] Web site: www.num.com Industrial Vending System The Cribmaster X3 is a modular industrial benchtop vending solution that offers compact vending anywhere within manufacturing operations without sacrificing valuable space on the shop floor. The X3 combines both helix and carousel dispensing, designed for smaller-scale point-of-use vending of high-volume inventory. The system is suitable for storing and distributing any type of PPE or MRO inventory, especially small items such as single inserts which have been difficult to dispense in the past. The system features simple log-in and operating process with authorized users scanning an employee badge or other optional login method. Users select the required item, enter the quantity on the touchscreen interface, and remove the dispensed items to do the task at hand. The software records the transaction and the database is automatically updated. System includes CribMaster's inventory management software that handles a large range of functions including cost accounting, purchasing optimization, supply chain tracking, inventory level monitoring, and cost saving opportunity identification. CribMaster Ph: 888-419-1399 Web site: www.cribmaster.com Machine Monitoring Software The next-generation Artis CTM V6 is a machine and process monitoring system that helps safeguard and optimize complex production processes thanks to aligned in-process monitoring. The flexible interface concept enables problem-free integration within many environments including Profinet, Ethernet/ IP and Modbus. The software enables evaluation and control to be carried out with a range of process-dependent strategies to optimally monitor the process. Each individual parameter can be very finely adjusted and precisely adapted to the process. Process monitoring operates precisely and reliably from the very first cut. In the basic installation, the system is interfaced with the machine control and accepts inputs from various measuring transducers. Data capture is accomplished using a sensorless digital torque adaptor, wherein a selection of drive data is collected by the control for the evaluation of the torque of the spindle and the feed axis. Additional or alternative sensors are available for measuring strain and force, true power, torque, vibration and acceleration, acoustic emission, and standard power or voltage signals. Marposs Corp. Ph: 888-627-7677 E-mail: [email protected] Web site: www.us.marposs.com Enhanced Part Programming Updated GBXGeoSolid programming solution features additional support for Integrex I series and Variaxis machines. With the latest version, machinists can simply select the entities for machining and GeoEntry carries the geometry into the Mazatrol program. With GB\GeoSolid, users can link SolidWorks part model files into Mazatrol and dramatically reduce the time required to input part geometry. This helps prevent programming errors by extracting information directly from a part design. Mazatrol users enjoy all the part manipulation capabilities of SolidWorks, in addition to the Mazatrol programming features of CamLink. New features in GeoSolid now help automate the creation of WPC shift making it easy to apply Mazatrol programming to any face, and by eliminating tedious calculation, programming times are reduced. Griffo Brothers Inc. Ph: 541-758-8421 Web site: www.griffobros.com CMM Automation Verisurf Automate is a new software package that makes CMM programming faster and easier. The software takes a revolutionary approach to inspection automation, speeding programming and lowering costs with a 3D CAD measurement platform that automates all types and brands of CMMs with intuitive, graphical object-oriented programming and open standards that increase freedom of choice. Automate users are immediately productive with a rich 3D environment that includes an object-oriented operations manager, CAD feature extraction, and solid-model associativity. Ease of use and user productivity is enhanced with file recognition, logical right-mouse-click options, customizable user configurations and drag-and-drop operations reordering. Attention to the intuitive 3D experience helps users learn quicker, program their CMM faster and automate their CMM operation. The software offers a complete coordinate measurement CAD system with 3D surface and solid modeling, traditional 2D drafting and 3D model associative GD&T. CMM inspection plans created in Automate are compatible with all brands and models of portable CMM Arms, scanners, laser trackers, optical trackers and programmable stationary CMMs. Verisurf Software Inc. Ph: 888-713-7201 Web site: www.verisurf.com Cloud-Based ERP The Exact Online JobBOSS is a multi-tenant cloud solution that enables manufacturers to gain visibility and control of manufacturing processes, job costs and profitability. Exact Online JobBOSS perfectly suits make-to-order manufacturers and job shops in such diverse sectors as metal fabrication, woodworking, plastic processing, machine building and printing. Featuring 24/7 access through a Web browser to quotes, job status, customer information and business financials, Exact Online JobBOSS will help manufacturers increase on-time delivery, customer satisfaction and loyalty, operational efficiency and profits. The system will be offered through flexible monthly subscriptions. As businesses grow, they can add companies or users and move up to another subscription level or add apps from the app center. Monthly pricing starts at $299 for the first user and $19 for each additional user. System enables quick and easy implementations of ERP software as the the installation, upgrades, security and all the IT infrastructure are automatically provided in the cloud. Exact Software North America Inc. Ph: 855-359-9256 E-mail: [email protected] Web site: www.exactonline.com CAM Programming The latest CAMWorks software for CNC programming will be previewed. In today's environment of tightening capacity, manufacturers need to be able to do more with less. CAMWorks 2015 is a one-stop shop for all CNC programming needs with focus on making the entire design to part cycle shorter. CAMWorks 2015 adds enhancements like color-based definition of complex surfaces making it easier to define features, avoiding the traditional chains and profiles methodology. With over a dozen enhancements in this area, CAMWorks 2015 has bolstered its ability to interpret non-prismatic surfaces on solid models as machinable entities automatically. This ability in combination with Intelligent Knowledge Base allows users to eliminate the routine elements in CNC programming and focus on their core expertise. The software's integrated true G-code simulation, CAMWorks Virtual Machine, allows users to make sure that the costly process of dry-runs on the shop floor are minimized with one-click verification. Geometric Americas Inc. Ph: 480-367-0132 Web site: www.geometricglobal.com ERP Software Company will showcase its Rapid Response Manufacturing software that is geared towards small to mid-sized businesses, manufacturers and job shops with a major focus on the aerospace, defense and medical fields, but is also flexible among a wide array of industries. With its fully integrated ERP, manufacturing execution system (MES) and quality management, the software strives to help improve overall business processes, reduce costs and increase profits. ProfitKey's full ERP suite will be on display and available for demonstrations throughout the show. The software offers complete order-tobill management capabilities and it can be configured to meet your organization's specific needs. The package is easy to install and use, and has tremendous functionality with complementary modules, including a complete financial accounting and reporting system. ProfitKey International LLC Ph: 800-331-2754 Web site: www.profitkey.com CAD/CAM Software The Cam-Tool Version 10.1 CAD/CAM software can machine a mold or die with minimal to no polishing. Company will demonstrate the update, which includes more simplistic job startup with an expansion of the software's EZ Launcher that enables users to quickly become more effective using the software. A Corner Rad has been added to the tool path types to allow smoother corner transition in finishing routines. The software includes more automated preparation of toolpaths and the selection of areas to be machined. For finishing, the update includes an improved method of Protrusion Divide. Other improvements include an add-in to SolidWorks, with the ability to apply 2D and 3D toolpaths directly to the SolidWorks model to minimize hand work and polishing on electrodes, inserts, slide, lifters and core and cavity components. Wire EDM capability also has been improved in the software for users requiring wire EDM. CGS North America Inc. Ph: 519-737-6009 E-mail: [email protected] Web site-, www.camtool.com Factory DNC Solution FactoryWiz DNC helps significantly reduce operator training time with an architecture designed for ease of use. Building upon past DNC innovations such as full simultaneous communication capability to every machine, comprehensive network support, and powerful remote-request capability from the machine control panel, FactoryWiz DNC brings a host of new capabilities including "Web client" stations that can be deployed on most operating systems with a Web browser. At the same time, mobile device access makes file requests easy and immediate using the smart phone in your pocket. Additionally, customizable notifications use e-mail systems to keep on top of program revisions, and third-party editor support enables making use of the G-Code editor users are already familiar with. The new FactoryWiz DNC includes the same powerful API capabilities of FactoryWiz Monitoring, thus allowing the easiest expansion scenario for upgrading to a fully integrated machine/event monitoring system. Refresh Your Memory Inc. Ph: 408-224-9167 or 866-RYM-4DNC Web site: www.factorywiz.com Predictive Production Solution With the PR2 (Predictive Production Management) software, manufacturers get the latest-generation software developed entirely by Pama for the real-time management of manufacturing systems, in both supervised and unsupervised shifts. PR2 is an extensively tested proprietary Pama software system for simplifying and optimizing use of Pama manufacturing cells. The software aims to manage in real-time any scale of workload sustained by a production system, minimizing both high-cost resource redundancy (such as tools, for example) and machine servicing times to maximize spindle cutting time. It completely and automatically manages all part programs, uploading and downloading data to and from the memory, managing any modifications and/or corrections made on the machine. The solution also manages the preparation and assembly of tools in the background, optimizing tool magazine load, and it simulates production in real time, providing a dynamic visualization of machine operating autonomy for the optimization of unsupervised shifts. With the statistics package completing PR2, it is possible to analyze and calculate OEE, tool usage and fault occurrences. Pama Inc. Ph: 847-608-6400 Web site-, www.pama.us (c) 2014 Society of Manufacturing Engineers (publishers) |